by Tina Olivero

    SAFCell Teams up to Develop a Near Zero Emissions Well Control System

    Canada’s climate has been warming at roughly twice the rate of the rest of the world, according to a report on Canada’s Changing Climate released on April 3rd. In light of this, Canada’s oil and gas industry is focused on transforming its operations as it continues to receive heavy regulatory scrutiny over methane emitting pneumatic equipment used at well sites.

    Funded by a $1.94 million grant from Sustainable Development Technology Canada and Emissions Reduction Alberta, SAFCell, an innovative fuel cell company, has teamed up with Alberta-based Calscan Energy to develop a Near Zero Emissions Well Control System that is fuel flexible, inexpensive, and durable, with the capability to drastically reduce methane emissions caused by existing well sites.

    In light of the recent mandate imposed by the governments of Canada and Alberta to reduce methane emissions by 45% by 2025 (relative to 2012), oil and gas industries are looking for new, innovative ways to reduce their carbon footprint. As Canada prioritizes policy changes for a more sustainable future, SAFCell anticipates a growing demand for its technology having successfully deployed multiple fuel cell units with Canadian O&G partners, including Shell Canada, Husky Energy, and others. Converting Western Canada’s 185,000 well sites to SAFCell power has the potential to reduce carbon emissions by 10,451,000 tCO2 each year, the equivalent annual GHG emissions of approximately 2,218,896 passenger vehicles!

    About SAFCell

    What is SAFCell?

    • Founded in 2009 with proprietary technology from the California Institute of Technology, SAFCell
      develops transformative Solid Acid Fuel Cells for stationary and portable power applications in the oil
      & gas, military, industrial, and commercial sectors.
    • SAFCell’s remote power products are rugged, reliable, and fuel flexible, operating on existing
      commercially available fuels including methanol, ethanol, propane, diesel, and natural gas resulting in
      lower operating and maintenance costs.

    RP-50-M Power System

    • SAFCell’s RP-50-M remote area power system (50-watt unit) is a low-cost, fuel efficient, and
      dependable energy solution for the oil & gas industry and outperforms alternative solutions with
      respect to installation and operating costs.
    • Applications in the oil & gas industry include SCADA, electronic control and injection systems, and
      other systems requiring reliable off-grid power.
    • SAFCell has launched its RP-50-M power system in Canada with install partner Calscan Energy and oil
      & gas operators Shell Canada, Husky Energy, Repsol Oil and Gas Canada, Cenovus Energy, and Bellatrix

    RP-50-M Advantage for Canadian Oil & Gas

    • Fuel-Flexible: Operates on readily-available onsite field-grade methanol minimizing the need for
      additional fuel and delivery costs.
    • Fuel Efficient: 10x more efficient than thermoelectric generators and 5x more efficient than internal
      combustion engine generators which save thousands of dollars per year in operating costs while
      reducing CO2 emissions.
    • Reliable: Rugged military design built for demanding oil & gas field conditions and extreme
      temperatures of Canadian winters and summers; can be transported and deployed quickly with little
      to no maintenance required.

    Calscan Energy and SAFCell Partnership

    • Founded in 1995, Calscan is a leading instrumentation and control company based in Edmonton,
    • Calscan created the Bear Solar Electric Control System for the electrification of new and existing well
      sites to significantly reduce GHG (methane) emissions. These durable systems have been deployed at
      over 350 well sites in Canada.
    • SAFCell and Calscan have now partnered together to develop a Near Zero Emissions Well Control
      System (NZE WCS) to eliminate methane emissions from oil & gas production facilities in Canada.

    Near Zero Emissions Well Control System and Emissions Reduction Potential

    • The NZE WCS combines SAFCell’s RP-50-M methanol fuel cell with Calscan’s solar/battery powered
      Bear Control System to create a reliable, efficient, and rugged power source for well sites.
    • The system offers a clean alternative to standard pneumatic equipment that is currently the greatest
      source of methane emission from the oil & gas industry and under heavy regulatory scrutiny in Canada.
    • The current deployment initiative is funded by a $1.94 million (CAD) grant from Sustainable
      Development Technology Canada (SDTC) and Emissions Reduction Alberta (ERA) to address the
      mandate from the governments of Canada and Alberta to reduce methane emissions by 40-45 per
      cent by 2025 (relative to 2012 levels).
    •  SAFCell powered systems can generate $324-551 million in carbon credits for Alberta over the next
      four years.

    SAFCell and Calscan Field Trials in Canada

    • Near Zero Emissions Well Control Systems have been deployed at multiple Canadian oil & gas sites
      operated by 11 partner companies including Shell Canada, Cenovus Energy, Repsol Oil and Gas
      Canada, and Husky Energy.
    • In 2018, a successful eight-month trial was completed at the Shell Canada Rocky Mountain House well
      site in Alberta deploying multiple RP-50-M units and demonstrating operability in the field at both low
      and high temperatures.
    • In the winter of 2018/2019, trials were extended to Cenovus Energy, Repsol Oil and Gas Canada, and
      Husky Energy. The first RP-50-M commercial units were deployed with Bellatrix Exploration under a
      SAFCell early access program and are currently in operation.
    •  SAFCell will be extending the commercial rollout of the RP-50-M and pilot rollout of the RP-250-M
      (250-watt unit) across Canada, starting with 185,000 well sites in Western Canada.

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